Air washer India,axial flow fan,air washer manufacturer,axial flow fan supplier,India,trader,manufacturers

SAMARTH was incorporated in 1993 by the ambitious techno craft Mr. Munil Sinha, who started the activity in manufacturing & project activity for the well know air technology business houses.

SAMARTH has provided national & international services for manufacturing and execution of the textiles & non textiles industries with its technical expertise & experience. Now, the company is strengthened with four small scale manufacturing set-up providing air technology plants & equipments.

In our infrastructure, SAMARTH has experienced engineers and designers with most advanced software to design the product with state-of-the-art technology. We have a manufacturing setup having 3500 Sq. mt floor area including with all manufacturing plants & machinery.

TEXTILE AIR ENGINEERING
CENTRAL HUMIDIFICATION SYSTEM
SHEET METAL PACKAGE TYPE AIR WASHER PLANT
AUTOMATIC WASTE / FIBRE COLL RECOVERY SYSTEM
AUTOMATIC BALEPRESS SYSTEM
AUTOMATIC CONTROL SYSTEM
CHILLED WATER SYSTEM

DESIGN, MANUFACTURING, INSTALLATION & COMMISSIONING OF PLANTS AND EQUIPMENT WITH AIR DISTRIBUTION SYSTEM, THERMAL & ACOUSTIC INSULATION UNDER ROOF / FALSE CEILING INSULATION.

THE RETURN AIR FAN SHALL DRAW DESIGN AIR QUANTITY FROM THE DEPARTMENT ACROSS THE RETURNAIR FLOOR GRILLES, TRENCHES, RETURN AIR SHAFT AND FILTER. THE SUPPLY AIR FAN SHALL DELIVER DESIGN AIR QUANTITY TO THE DEPARTMENT THROUGH DIFFUSER AND DUCTS AFTER DRAWING FRESH AIR FROM OUTSIDE ACROSS THE DAMPERS, AIR WASHER, AND ELIMINATORS.TECHNICAL SPECIFICATIONS OF THE VARIOUS EQUIPMENT SHALL BE AS FOLLOWS,

Make propeller type, axial flow fans made of aerofoil section aluminum dia casting. The fan shall be statically & dynamically balanced. The blades shall be of variable pitch with a blade angle variation available from 12.5 degrees to 35 degrees. The fan casing shall be in heavy gauge steel construction.

Size: 450 to 1980 mm SWEEP
Capacity: 2000 to 200000 CMH
Pressure: Up to 65 mm WG

Pump set shall be KSB / Equivalent make mono bloc type with CI construction to deliver required quantity of water at required head.

DAMPERS:

Dampers shall be of, made of extruded aluminum aerofoil section blades with GI box type casing. Damper operation shall be opposed blade by means of operating lever on the casing. Locking arrangement on the operating lever is not provided to facilitate actuator connection, while installing automatic controls. The necessary grouting frame also shall be provided.

Air tight doors shall be double skinned type with insulation material complete with grouting frame , rubber gasket and handles.

Air washer shall consist of PVC air inlet louvers, spray piping and PVC eliminators with required fixtures.
Spray piping shall be made of GI / HDPE pipes with two spray banks, nozzles, risers and Headers shall be as per supplier design.
Drain and overflow pipes with valves and further piping to drain the water from the tank shall be provided by you.
Nozzles shall be of Polycarbonate with stainless steel cap with a clamping arrangement and non-clogging characteristics.
Eliminators shall be PVC for effective water elimination with necessary fixing.
Screen filters of nylon mesh with steel frame work shall be provided for water filtration in two rows.

Supply air shall be diffused in the department by means of continuous diffusers (Baffle Plates) with volume control arrangement.

Automatic Rotary Drum Filter shall have rotating type drum made of perforated steel sheet with sturdy mounting frames. This will have required drive mechanism and geared motor along with suction nozzle connected with suitable flexible suction hose, for automatic cleaning of dust and fluff. The drum shall be fitted with special imported filter media. This unit shall work in conjunction with a dust collector with suction fan of radial bladed type impeller with motor.

Return air floor grilles shall be made out of MS flat / round bar with MS grouting frames.
For Ring frame department MS galvanized slit shall be provided. Floor grille and slit shall be grouted along with civil work.

Floor standing cubicle type motor control center complete with necessary busbar chamber, incoming and outgoing switch fuse units, starters, ammeter, voltmeter, indicating lamps, SFU. The SFU, starters, contactors etc. shall be of Siemens / Equivalent make.

Automatic controls shall be electronic type of European make. Each plant shall be provided with such a system consisting of sensors / transmitters, controllers, damper actuators etc. the round the clock data is recorded and it can be obtained from the computers whenever required.

Used for cleaning air with high concentration of dust and fibers. Its filtering property, high separation capacity and low dimensions make it particularly versatile and employable as separator for air discharged by blow room and carding machines. The inlet air addressed to the lower side of housing, crosses filtering screen lodging on it a mat of fibers. A radial nozzle sucks stored waste and conveys it to a compactor.

Three models are available for covering air flow rates ranging from 6,000 to 60,000 cmh. Our screen filter adds to its versatility and lowest dimensions a very low pressure drop and less power consumption.

Designed for collection and compression of waste arising from a separation system or coming from an intermittent suction of blowing, carding or combing machinery.
Waste separated inside compactor is discharged in compressed form so that volume is considerably reduced.
Transport air comes tangentially in the upper side of equipment and, in consequence of inertia, conveys impurities to the bottom, flowing down through a filtering sleeve afterwards.
Separated waste is seized by the horizontal feeding screw placed at the bottom of the equipment and driven out through a restraining valve which produces the compression of the material.

Double inlet belt drive design
Impeller with backward curved blades
Impeller dynamically balanced
Impeller and casing in welded design
Air quantity 5000 to 120000 cmh
To develop pressure of –500 to -4000 Pa range

These fans are designed to work at high static pressure for a wide range of air quantity at high efficiency.

For transport of waste / fiber or dust laden air Depending on application, the fiber / air transport fans are located between pre filters and compactor / or before / after the waste recovery equipment. These fans are single inlet type suitable for wall or foot mounting depending on sizes. So also the drive arrangement shall be direct or belt depending on application.

2. Inclined tube manometer
3. Standard Pitot tube
4. Precision Watt meters
5. Precision Ammeter
6. Precision Voltmeter
7. Tounge Tester
8. Tachometer
9. Anemometer
10. Vibration meter
11. Sound level Meter
12. Electrical Test Panel
13. Varner Calipers
14. Micrometer
15. Manometer

1. Design & Engineering
2. Execution
3. Manufacturing
4. Procurement of Bought out items
5. Erection, Commissioning & Testing

Excellence is a quality of the mind. Which pays attention to every minute detail at each and every stage of manufacture, and execution, whereby the end product is word – class quality, every time resulting in total customer satisfaction.

Design section is equipped with modern & latest computers, color printers & plotters which have it’s software packages for heat load calculations, fan selection, Duct’ designing and detailed.

Project plans are prepared for proper execution of the project following activities to be followed:

1. Pert chart / CPM charts / Bar charts are prepared
2. on receipt of finally approved drawing / data sheet, bill of quantity. Is prepared for procurement Vendors / sub – vendors are finalized for procurement of the material. Contractor and sub contractors for fabrication & erection are decide and finalized. A separate bill of qty. for self manufactured items and the bought out equipments is prepared.
3. Billing Break-up is given to the customer for their approval.
4. Copies of all the documents are forwarded to the office responsible for carrying out the site activities still completion of project.

After receipt of order, during detail engineering, quality assurance plans of self manufactured items is submitted to customer / consultant for their approval.
Manufacturing is started after getting clearance / final approval QAP & drawing from customer / consultant.
For each stages of manufacturing i.e. from procurement of raw material to final testing of product, QAP is followed and necessary records are maintained for customers / consultant review.
The final testing of equipment is done as per the approved data sheet drawings to be carried out prior to offer to the customer / consultant by factory inspection department.
Material to be dispatched only after receiving material dispatch clearance from customer / consultant.

After receipt of order, during detail engineering, the technical data sheet of the equipments to be purchased and to be submitted to customer / consultant for approval.
After receipt of approval of data sheet . Items to be clear order and same should be of approved make only.
If new make is to be ordered, approval to be taken from customer / consultant (this should be avoided not to have delay in supply). Required documents from the supplier / manufacturer of the items to be purchased and shall be submitted to customer / consultant.
After getting manufacturing clearance and approval of documents, we shall give manufacturing clearance along with all documents to the supplier.
All documents related to inspection & testing to be checked by our inspection deptt, prior to offering the items to the customer / consultant. Material to be dispatched only after receiving the material dispatch clearance from customer / consultant.

On receipt of material at site, it is checked as per material Dispatch list and any shortage or damage must be notified and inspection must be requested for all shortages or damages.
During unloading & handling, care is exercised to prevent damage or distortion. Good rigging techniques should be applied.
Storage area to be selected with a good level, The equipment stored in open atmosphere should be put on wooden bars and covered with tarpolin. The electrical items if any like motors, starters, cables and other non ferrous small items should be stored in covered shed. The periodic inspection is done to atmospheric conditions.

All site engineers to be provided with the copy of approved field quality plan. All the erection manual for the bought out item to be made available at site. Erection of all the equipments / plants shall be carried out strictly as per the instruction in the manual and records to be maintained as per the filed quality plan.

Samarth believes in quality. Various documents are prepared as standard for field quality plans of air washer, centrifugal fans, axial flow fans & ducting, etc. all the points to be maintained for review of senior personal before stating the plant.

Testing of plant and equipment to be carried out as per the above test Procedure, Result of temperature humidity overpressure, air quantities and Power consumption of all motors to be recorded.

SR. NO.	NAME OF PARTY	PARTICULARS	CAPACITY
1	M/S, SOUTHERN RANGE NYANZA LTD UGANDA, EAST/AFRICA	SPINNING RING FRAME	17000 SPINDLE
2	M/S, INDOFIL TEXTILE PHILIPPINES	AUTOCONER	12500 SPINDLE
3	M/S, BENUE CEMENT COMP-LTD. (MAN B/W DISEL LTD NIGERIA	VENTILATION	100000 CMH
4	M/S, INDORAMA SIBIN EGYPT	ROTOR SPINNING WITH WASTE COLECTION	1200 ROTOR
5	M/S, ELNAMOUZAGY TEXTILES EGYPT	HUMIDIFICATION & WASTE COLLECTION	15000 SPINDLE
6	M/S, ALWALI SPINNING MILLS EGYPT	HUMIDIFICATION & WASTE COLLECTION	1344 ROTOR
7	M/S, SAATI LTD (AZERBAIJAN) RUSSIA	HUMIDIFICATION & WASTE COLLECTION	15000 SPINDLE 1200 ROTOR

SR. NO.	NAME OF PARTY	PARTICULARS	CAPACITY
1.	M/S, JCT LIMITED, PHAGWARA	AIR JET WEAVING	100 LOOMS
2.	M/S, JCT LIMITED, PHAGWARA	SPINNING	800000 CMH
3.	M/S,NAHAR FABRICS, LALRU	WINDING & GREY FOLDING +SPINNING	500000 CMH
4.	M/S, NAHAR FIBER. MALERKOTAL	SPINNING	500000 CMH
5.	M/S, KANCO OVERSEAS, AHMEDABAD	SPINNING	200000 CMH
6.	M/S, OSWAL WOOLEN MILLS, LUDHIANA	SPINNING DEPT.	375000 CMH
7.	M/S, RAJASTHAN SPINNING & WEAVING MILLS, GULABPURA	MODIFICATION OF SPINNING & WEAVING DEPARTMENT	32 AIR WASHER PLANT
8.	M/S, SHREE MAHARAJA UMAID MILLS, PALI	RING SPINNING UNIT	10000 SPINDLE
9.	M/S, LAXMI SPINNERS, LUDHIANA	SPINNING	7500 SPINDLE PHASE 1 & 2
10	M/S, ARVIND MILLS LTD., NARODA (AHMEDABAD)	SPINNING	15000 SPINDLE
11	M/S, ARVEE DENIM, NARODA (AHMEDABAD)	SPINNING	80 LOOMS, 50 LOOMS, 30 LOOMS
12	M/S, SOMA TEXTILES, AHMEDABAD	AIR JET	36 LOOMS
13	M/S, ASHIMA LIMITED, AHMEDABAD	SPINNING	24000 SPINDLE
14	M/S, V.P.S TEXTILES MILL LTD, COIMBATORE	WEAVING DEPARTMENT	240000 CMH
15	M/S, VIPPY SPINPRO LTD., DEWAS (MP)	AIR JET WEAVING & ROTOR SPG	520000 CMH
16	M/S, SURYAVANSHI SPINNING MILL, SECUNDERABAD	SPINING	575000 CMH
17	M/S, NEW BHOPAL MILLS (NTC)., BHOPAL	WASTE COLLECTION	10 NOS TRUE MAKE CARD & 1 NOS BLOW ROOM CARD
18	M/S, BURANPUR TRAIP MILL., BURANPUR	WASTE COLLECTION	8 NOS TRUE MAKE CARD & 1 NOS BLOW ROOM CARD
19	M/S, ARHAM SPINNING, ALWAR	RING SPINNING	250000 CMH
20	M/S, NAVYA FASHION PVT LTD., BHILWARA	WEAVING	60 AIR JET LOOMS
21	M/S,INDIA DENIM, AHMEDABAD	SPINNING +TFO	12500 SPINDLE
22	M/S RAJDEEP SPINNING, JALGOAN	SPINNING	11000 SPINDLE
23	M/S,JAI DEEP SPG, INDORE	SPINNING	25000 SPINDLE
24	M/S, Dr. BABA SAHEB AMBEDKAR SAHAKARI (SOOT GIRNI MAORYADIT), NADED	SPINNING + WASTE COLLECTION	12 NOS TRUE MAKE CARD & 1 NOS BLOW ROOM CARD
25	M/S,N.K.JAIN GROUP, ICHALKARANJI	WEAVING	48 AIR JET LOOMS
26	M/S,PRASANN FABRICS, AHMEDABAD	WEAVING	24 AIR JET LOOMS X 2
27	M/S,ACME COTSPIN, AHMEDABAD	WEAVING	24 REAPIRE LOOMS X 2
28	M/S,KRISHNA GROUPS PIPARIA., SILVASSA	SPINNING,BLOW ROOM & CARDING	WASTE RECOVERY + 15000 SPINDLE
29	M/S, MARUDAR SPINNING WEAVING MILL LTD. KIM, SURAT	SPINNING UNIT	WASTE RECOVERY + 10000 SPINDLE
30	M/S, SHANKAR KAPADA NIRIYAT PVT LTD, GUJARAT	WEAVING	36 AIR JET LOOMS
31	M/S,AMUL COTSPIN, AHMEDABAD	ROTOR SPINNING	280 SPINDLE 7 NOS MACHINE WITH WASTE COLLECTION
32	M/S,JAI RANCHOD TEXTILE, AHMEDABAD	WEAVING	280 SPINDLE 7 NOS MACHINE WITH WASTE RECOVERY
33	M/S, ARVEE DENIMS., GUJARAT	SPINNING	ROTAR SPINNING & WASTE RECOVERY
34	M/S, SHAH FABRICS PVT LTD., BHILWARA RAJ.	WEAVING	100000 CMH
35	M/S, SHREE RAJSTHAN TEXCHEAM LTD., (RAJASTHAN)	SPINNING, BLOW ROOM, RING FRAME, POST SPG & TFO	15000 SPINDLE
36	M/S, FARMENSON EXPORT PVT LTD.	SPINNING & WEAVING ( HOME TEXTILES)	COMPLETE SYSTEM WITH AUTOMATION SYSTEM
37	M/S, SKODA AUTO INDIA PVT LTD (SNEHAL A/C &R ENGG PVT LTD ), AURANGABAD (M.H.)	COOLING APPLICATION	170000 CMH X 2
38	M/S, EVELINE INTERNATIONAL, (LUDHIANA)	DUST ABATMENT	150000 CMH
39	M/S, NAHAR EXPORTS JITWAL KALAN, PUNJAB	POST SPINNING	120000 CMH
40	M/S, SHREE DHANPUDE INDUSTRIES ICHALKARANJI (M.H.)	WEAVING	150000 CMH
41	M/S, GARNETT SPECIALITY VAPI	D.G. SET	120000 CMH
42	M/S, NAHAR FABRICS LALRU, PATIALA	WINDING& SOFT WINDING	450000 CMH
43	K C L FOODS FARIDABAD	AIR VENTILATON	100000 CMH

VENTILATION CLIENT LIST

SR. NO.	NAME OF PARTY	PARTICULARS		CAPACITY
1	M/S, LUBI ELECTRICALS LTD	PLASTIC MOULDING M/C SHOP		10000 CFM
2	M/S, ASHIMA Ltd	PROCESS M/CS		45000 CFM X 3 PLANT
3	M/S, GURJAR GRAVIOURS LTD.	PROCESS M/CS		50000 CFM
4	M/S, ASIAN TUBES LIMITED	ELECTRICAL PANEL ROOM VENTILATION		55000 CFM
5	M/S, K C L FOODS	AIR VENTILATION		60000 CFM
6	M/S, BECTOR FOODS & SPECIALITIES	AIR VENTILATION		75000 CFM
7	M/S, ULTRATECH CEMENT LTD.	DUST EXTRACTION		12000 CFM 38000 CFM
8	M/S,EVELINE INTERNATIONAL	DUST EXTRACTION		75000 CFM 15000CFMX 4PLANT
9	M/S, SAURASHTRA CEMENT LIMITED., PORBANDAR (GUJARAT)	COMPRESSOR ROOM VENTILATION,DG SET VENTILATION,ELECTRICAL PANEL ROOM VENTILATION		40000 CMH 60000 CMH X 2 120000 CMH X 2 25000 CMH X 1
10	M/S, CREMICA FOOD, LUDHIANA	AIR COOLING		30000 CFM
11	M/S, BALKRISHNA LIMITED, LUDHIANA	VENTILATION DUST EXTRACTION	55000 CFM
11	M/S, BALKRISHNA LIMITED, LUDHIANA	VENTILATION DUST EXTRACTION	27500 CFM
12	M/S, BENUE CEMENT COMP-LTD. (MAN B/W DISEL LTD, NIGERIA	VENTILATION		35000 CFM 36 NOS FAN FOR VENTILATION SYSTEM
13	M/S, GARNETT SPECIALITY VAPI	AIR COOLING & PRESSURIZATION SYSTEM FOR DG SET	75000 CFM X 1 15000 CFM X 15
14	M/S, NATHANI PAPER MILLS VAPI	AIR COOLING & PRESSURIZATION SYSTEM FOR DG SET		75000 CFM X 1 15000 CFM X 15
15	M/S, U.N AUTO MOBILES UDAIPUR	AIR COOLING		25000 CFM X 2
16	M/S, BECTOR FOOD, MUMBAI	AIR COOLING		15000 CFM 25000 CFM
17	M/S, BECTOR FOOD, NOIDA	AIR COOLING		30000 CFM
18	M/S, NAHAR RETAIL, LUDHIANA	AIR COOLING		45000 CFM X 4 FOR STICHING PACKING
19	M/S, NAHAR FIBRE JADHA	AIR COOLING		50000 CFM
20	M/S, SCODA AUTO	AIR COOLING		160000 CFM X 2 120000 CFM
21	M/S, COOLING AIR SOLUTION	VENTILATION		30000 CFM X 2
22	M/S, L&T SWITCH GEAR	VENTILATION		60000 CFM X 5
23	GARDEN SILK MILLS,SURAT	AIR COOLING FOR ELECTRICAL PANEL ROOM		20000 CFM,8000 CFM X 2 PLANT,5000 CFM X 2 PLANT
24	BHILOSA INDUSTRIES PVT LTD, SILVASSA	AIR COOLING FOR ELECTRICAL PANEL ROOM		11000 CFM,9000 CFM,8000 CFM PLANTS
25	BALKRISHNA TYRE LTD, BHIWADI(RAJASTHAN)	DUST EXTRACTION		18000 CFM,27000 CFM
26	BIRLA CEMENT WORK, CHITTORGARH (RAJASTHAN)	AIR COOLING & PRESSURIZATION SYSTEM FOR ELECTRIC PANEL ROOM		1,00,000 CFM
27	SIDHEE CEMENT WORK, VERAVAL	AIR COOLING & PRESSURIZATION SYSTEM FOR ELECTRIC PANEL ROOM		1,20,000 CFM
28	BANK NOTE PRESS, DEWAS(M.P.)	AIR COOLING		40,000 CFM